Process & Piping Design

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ENECA provides process & piping engineering with a strong focus on the energy and petrochemical/chemical industries but not limited to it.

We develop process & piping solutions for combined heat and power (CHP) plants and power plants utilizing gas piston units, gas and steam turbines, as well as for steam, hot-water, and thermal oil boiler houses operating on various fuel types, including natural gas, diesel fuel, wood chips, industrial waste, and coal.

We also maintain a dedicated department specifically focused on piping engineering within the petrochemical and chemical sectors. We possess 10+ years of expertise in complex industrial piping design for production buildings (oil, gas, ammonia, carbon, chemicals etc.), tank farms, loading and unloading racks for petroleum and liquid ammonia, regional condensate stations, cleaning units, reactor, separator, decanter, oil pipeline, liquid ammonia warehouse with a capacity of 700 tons etc.

In addition, we are capable to provide structural design for piping supports that include selection of pipeline supports on the basis of calculations, 3D modeling of pipeline supports and workshopdrawings development.

Workflow

Scope of process & piping services

• Development of piping process flow diagrams in compliance with regulations requirements
• Hydraulic and pipe stress calculations(including pipe stability analysis)
• Automated generation of drawings (longitudinal profiles, installation diagrams).
• Selection of supports and expansion joints according to load and thermal deformation requirements
• Verification of pipelines for compliance with regulations
• Modelling of hydraulic regimes for pipeline operation (steady-state and transient processes)
• Pressure loss calculations and selection of pump equipment
• Analysis of cavitation phenomena and pipe diameter optimisation
• Emergency situation simulation (water hammer, depressurisation)
• Integration with CAD systems for design automation.
• Thermotechnical calculations for pipeline insulation systems
• Selection of insulation material (polyurethane foam, mineral wool, foam rubber, etc.)
• Insulation thickness calculations for various operating conditions (underground/above-ground installation, climate zones).
• Condensation forming and freeze protection analysis
• Generation of material lists and cost estimates

Software

We use modern software systems in our work: Autodesk Revit, AutoCAD Plant 3D, Aveva, OpenPlant, Hydrosystem, Insulation, NavisWorks.

Equipment

ENECA focuses exclusively on design/planning and does not engage in equipment sales. ENECA has extensive experience in developing process solutions using equipment from major manufacturers, including Siemens, Caterpillar, Hitachi, Howden, Buderus, Viessmann, Kablitz, Capstone, Jenbacher, MWM, MTU, and Entroros. This expertise allows us to provide professional guidance and comparative analysis to help select the most suitable technology and develop efficient process solutions with maximum speed and effectiveness. ENECA has experience in adaptation of licensor process technology of Aquafil Engineering, Honeywell, Foster Wheeler, Technip, MAVEG Industrieaustungen GmbH, G. Larsson Starch Technology etc.

Pre-design documentation

At the pre-project research stage, we assist the customer in selecting the most efficient technology for facility implementation that meets their needs. We help identify suitable alternatives for heat-generating equipment, determine resource requirements (raw materials, materials, etc.), and develop technical specifications for the design.

Approach

We offer comprehensive solutions to a wide range of problems, from initial pre-project analysis and technology selection to detailed design and thorough monitoring of construction compliance with industry standards. Our team is committed to ensuring that design decisions are implemented to the highest quality, resulting in a successful and efficient project outcome.

Experts

The company has been operating in the energy sector for more than 20 years. During this time, our team has implemented projects for boiler houses, combined heat and power plants, and thermal power plants based on boilers, gas piston units, turbines, and alternative energy sources, including heat pumps, biogas, and landfill gas facilities. These energy projects have utilized various fuel types, such as natural gas, wood chips, wood waste, pellets, peat, coal, biogas, and landfill gas. As for the petrochemical and chemical field, our expertise includes piping engineering, automated process control system design and steel structures design.

Areas
and sectors

The competence of our services allows us to work in a variety of sectors

Industrial facilities

Chemical and petrochemical industry, medical industry, mechanical engineering, metal and woodworking, light and food industry, data centers, logistics centers and warehouses

Infrastructural facilities

Networks (heat, water, electric, gas supply), Transformer substations and power lines, Wastewater treatment plants (Sewage facilities)

Commercial real estate

Business centres, hotel complexes, office premises, sports complexes, retail and entertainment centres, car parks, cinemas.

Residential real estate

Residential complexes, villas, townhouses

Power Engineering

Combined Heat and Power Plants (CHP) based on gas reciprocating engines (GPA) and gas turbine units (GTU), hot water and steam boiler houses, boiler houses with thermooil as a heat carrier

Renewable Energy

Wind power, solar power plants, biogas complexes, heat pumps, LFG energy sources, photovoltaic power plants

Our projects

We prove our professionalism by actions. You can write a lot about cool specialists, great experience and full dedication to work. We choose to let our deeds speak for themselves.

Project

Hinckley Point nuclear power plant

Service

Process & piping design