Process Piping

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ENECA provides process & piping engineering with a strong focus on the energy and petrochemical/chemical industries but not limited to it.

We develop process & piping solutions for combined heat and power (CHP) plants and power plants utilizing gas piston units, gas and steam turbines, as well as for steam, hot-water, and thermal oil boiler houses operating on various fuel types, including natural gas, diesel fuel, wood chips, industrial waste, and coal. We also maintain a dedicated department specifically focused on piping engineering within the petrochemical and chemical sectors. We possess 10+ years of expertise in complex industrial piping design for production buildings (oil, gas, ammonia, carbon, chemicals etc.), tank farms, loading and unloading racks for petroleum and liquid ammonia, regional condensate stations, cleaning units, reactor, separator, decanter, oil pipeline, liquid ammonia warehouse with a capacity of 700 tons etc.

In addition, we are capable to provide structural design for piping supports that include selection of pipeline supports on the basis of calculations, 3D modeling of pipeline supports and workshopdrawings development.

Workflow

Scope of process & piping services

Development of process flow diagrams
Pipeline stress calculations
Layout of instrumentation diagrams (PI&D)
Sizing and selecting main process equipment (pumps, compressors, boilers, industrial water treatment, heat exchangers, vessels, tanks, reactors)
Mathematic modeling and development of piping and instrument diagrams of certain blocks and processing units
3D modeling of pipelines, instrumentation, fittings and valves
Pipeline assembly drawings with the lists
Pipe data sheets/specifications (incl. valves, insulation, piping supports etc.)
Piping isometric drawings
MTOs for pipe & valves (counting meters, elbows, flanges, and tee’s)

Software

We use modern software systems in our work: Autodesk Revit, AutoCAD Plant 3D, Aveva, OpenPlant, Hydrosystem, Insulation, NavisWorks.

Equipment

ENECA focuses exclusively on design/planning and does not engage in equipment sales. ENECA has extensive experience in developing process solutions using equipment from major manufacturers, including Siemens, Caterpillar, Hitachi, Howden, Buderus, Viessmann, Kablitz, Capstone, Jenbacher, MWM, MTU, and Entroros. This expertise allows us to provide professional guidance and comparative analysis to help select the most suitable technology and develop efficient process solutions with maximum speed and effectiveness. ENECA has experience in adaptation of licensor process technology of Aquafil Engineering, Honeywell, Foster Wheeler, Technip, MAVEG Industrieaustungen GmbH, G. Larsson Starch Technology etc.

Pre-design documentation

At the pre-project research stage, we assist the customer in selecting the most efficient technology for facility implementation that meets their needs. We help identify suitable alternatives for heat-generating equipment, determine resource requirements (raw materials, materials, etc.), and develop technical specifications for the design.

Approach

We offer comprehensive solutions to a wide range of problems, from initial pre-project analysis and technology selection to detailed design and thorough monitoring of construction compliance with industry standards. Our team is committed to ensuring that design decisions are implemented to the highest quality, resulting in a successful and efficient project outcome.

Experts

The company has been operating in the energy sector for more than 20 years. During this time, our team has implemented projects for boiler houses, combined heat and power plants, and thermal power plants based on boilers, gas piston units, turbines, and alternative energy sources, including heat pumps, biogas, and landfill gas facilities. These energy projects have utilized various fuel types, such as natural gas, wood chips, wood waste, pellets, peat, coal, biogas, and landfill gas. As for the petrochemical and chemical field, our expertise includes piping engineering, automated process control system design and steel structures design.